| Objective |
To introduce participants to the philosophies and concepts of Reliability Centred Maintenance and enable them to make informed decisions about its introduction to the site program. |
| Benefits |
- Staff better able to understand and support activities in regard to RCM.
- Understanding of RCM philosophy and what is required to support the implementation of a program on site.
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| Who Should Attend? |
Production and Maintenance Managers, Supervisors, Operators and Tradespersons who want to maximise their plants mechanical availability and increase the companies’ profitability. |
| Course Outline |
Introduction to theoretical and practical aspects of Reliability Centred Maintenance including determining organisational readiness, understanding the prerequisites, understanding the RCM process to provide support to your site as well as historical perspective of maintenance requirements.
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Welcome and Introduction
Welcome and introductions
Course overview
Maintenance History
Maintenance production costs
Ideal maintenance program
What is RCM?
Definitions
The Seven Basic Questions
History of RCM
Other industries using RCM
Benefits of RCM
Pre-requisites for successful Introduction
General pre-requisites
Elements of a Maintenance Program
Priorities and Equipment Register
Process for successful implementation
RCM – An Overview
Completing the Information Worksheet
RCM information worksheet
Workshop – dilute HCL acid system
Classifying Failures according to consequences
The RCM decision diagram overview
Hidden failures
Safety and environment failures
Production capacity
Cost of repair only
Identifying preventable maintenance tasks
Technically feasible
Worth doing
Using the RCM decision diagram and worksheet
Workshop to complete the Decision Workshop
Implementing the Program
Selecting an RCM Approach
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